Civil/Structural

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Butane Blending

Butane Blending

butane blending, butane storage vessel

Market

Oil & Gas

Disciplines

Chemical Process
Piping Design
Mechanical
Civil/Structural
Electrical + Instrumentation

As AED has grown, so too has it's footprint. Part of a portfolio of similar projects supporting a US-Based Midstream organization, each assignment utilizes a core team experienced both with the scope of work and client requirements to drive standardization, reduce inefficencies and leverage external team rapport. Although scope varies depending on location and market needs, most systems include mulitple butane storage vessels, truck offloading stations, pumps, dike relocation, associated interconnecting pipe and racks, and permitting services.

Scope

  • Laser Scanning
  • Detailed Design

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Wastewater System Improvement

Wastewater System Improvement

wastewater-storage-tanks

Market

Life Sciences

Disciplines

Chemical Process
Piping Design
Mechanical
Civil/Structural
Electrical + Instrumentation

AED supported front-end engineering and design to install additional wastewater storage capacity, and allow for the removal of an existing tank without impact to plant operations during a critical outage. AED's adoption of cutting edge technologies and innovative techniques enabled the team to deliver a sucessful project without compromising quality. For this assignment, the use of high-resolution laser scanning technology minimized site visits, improved efficiency, and increased the accuracy of preliminary designs. Once Detailed Design began AED was able to seamlessly transistion into engineering execution without any additional ramp-up or lost time.

Scope

  • Laser Scanning
  • Front-End Engineering and Design (FEED)

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New Emissions Control System Installation

New Emissions Control System Installation

SCR Installation (FEL 2, FEL 3, EPCM)

Market

Chemical

Disciplines

Chemical Process
Piping Design
Mechanical
Civil/Structural
Electrical + Instrumentation

AED partnered with a global specialty chemical company to support the installation of a new emissions control system to comply with new state and Federal regulations. As the project developed, AED's team was able to offer an EPCM solution to control costs and expedite the completion of the time-sensitive assignment. The new emissions control unit replaced an existing two-stage wet scrubbing system to provide a cost-effective and fuel-efficient technology reducing overall plant emissions.

Scope

  • Laser Scanning
  • Front-End Engineering and Design (FEED)
  • Detailed Design
  • Procurement
  • Construction Management
  • Commissioning

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New Cosmetic Production Line

New Cosmetic Production Line

New Product Installation

Market

Life Sciences

Disciplines

Chemical Process
Piping Design
Mechanical
Civil/Structural
Electrical + Instrumentation

AED worked with a global chemical facility to support in the installation of a new process production line, eliminating the need for outsourced tolling which proved both costly and volatile. Scope of work included the design of additional storage capacity, a new packaging line, and associated equipment, ultimately increasing product volume by 40% while ensuring ample plant feedstock supply. AED's design recommendations led to reduced site emissions, elimination of supply chain risk, and improved quality control.

Scope

  • Laser Scanning
  • Front-End Engineering and Design (FEED)
  • Detailed Design

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Silane Transfill Installation

Silane Transfill Installation

dsc-silane-installation-2

Market

Chemical

Disciplines

Chemical Process
Piping Design
Mechanical
Civil/Structural
Electrical + Instrumentation

AED helped design a new silane transfill area for an industrial gas manufacturer to increase production capacity. An upfront evaluation was conducted by AED's Engineering and Construction Management team to determine the most efficient construction execution path (modular versus stick-built). Ultimately, repurposing an existing structure (including HVAC) allowed the site to minimize capital costs and improve the project schedule.

Scope

  • Laser Scanning
  • Detailed Design
  • Architectural Design
  • Construction Management

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HCU Filter Backwash System Improvement

HCU Filter Backwash System Improvement

HCU Filter Backwash System Improvement

Market

Oil & Gas

Disciplines

Chemical Process
Piping Design
Mechanical
Civil/Structural
Electrical + Instrumentation

As part of AED's sustaining capital program support, AED's on-site and home office personnel designed an upgrade for a major refinery’s filter enhancement. The project consisted of a technical bid evaluation, procurement and detailed designs to increase the backwash capability supporting the refinery’s process of newly added filter improvements. Since the design utilized existing equipment, ASME calculations were provided to re-rate the pressure vessel and create pump specifications for its new service.

Scope

  • Detailed Design

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New Heat Exchanger

New Heat Exchanger

New Heat Exchanger

Market

Oil & Gas

Disciplines

Chemical Process
Piping Design
Civil/Structural
Electrical + Instrumentation

Unlike smaller firms that can only support single discipline studies or earlier project development AED's capabilities span the entire project lifecycle. For this project, AED provided both FEED and detailed design services for the installation of a new heat exchanger for a refinery without requiring contractor handover. The scope of work included civil/structural designs for the exchanger’s foundation and instrumentation, and controls design for process instruments. Additional piping was needed to support the newly installed equipment, which required a pipe stress analysis.

Scope

  • Detailed Design

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UMO Brownfield Terminal Facility Upgrades

UMO Brownfield Terminal Facility Upgrades

UMO Brownfield Terminal Facility Upgrades

Market

Oil & Gas

Disciplines

Chemical Process
Piping Design
Mechanical
Civil/Structural
Electrical + Instrumentation

AED provided front-end engineering and detailed design for the OSBL portion of a new recycled motor oil processing facility. The designs consisted of developing 30% and 10% construction cost estimates. The work consisted of 11 new pumps, new and repurposed tanks, tank mixers, tank level instrumentation, and vapor control, detonation arrestors, 9,000 LF of 10”, 8”, 6”, and 4” piping with associated electrical heat tracing, new truck rack and existing truck rack piping components, earthwork (dikes), roadwork, perimeter fencing, and a new MCC.

Scope

  • Front-End Engineering and Design (FEED)
  • Detailed Design

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Asphalt System Upgrade

Asphalt System Upgrade

Asphalt System Upgrade

Market

Oil & Gas

Disciplines

Chemical Process
Piping Design
Mechanical
Civil/Structural
Electrical + Instrumentation

AED executed a project involving the modification of an existing hot oil heating system serving asphalt lines for a major pipeline company. The addition of a new PPA (polyphosphoric acid) tank including dosing pumps was required to run the new truck rack loading lines. The project also included modifications for the asphalt tanks’ heating and mixing systems. AED provided an Electrical + Instrumentation scope of work to include power to the new asphalt and additive pumps, and new remote I/O panels. Detailed designs were completed in three months and the project was finished within an expedited timeframe.

Scope

  • Laser Scanning
  • Detailed Design

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MDI Drum Thaw Infrastructure Design

MDI Drum Thaw Infrastructure Design

MDI Drum Thaw Infrastructure Design

Market

Chemical

Disciplines

Piping Design
Mechanical
Civil/Structural
Electrical + Instrumentation

AED responded to an urgent request from a global chemical manufacturer to design a new MDI Drum Thaw facility. AED’s civil/structural team designed a new building to house the drum ovens and coordinated associated permitting. The mechanical and piping team designed the process utilities supply (steam, potable water, condensate return) to the building. The company’s Electrical + Instrumentation team designed the power supply to the MDI building and auxiliaries as well as the instrumentation design for the drum temperature monitoring. The detailed design was executed in three months and the facility was completed in just over eight months from the start of the detailed design. Laser scanning led to zero field rework. AED was commended for their swift actions and quality in the design of the project.

Scope

  • Detailed Design
  • Laser Scanning